Full Floor Plan Model 2 More Detailed.pdf
Model TB-125 COA All Pages.pdf
COA 5120 All Pages.pdf
Brace gas booster fitting when installing 15 psi regulator

Connect the regulator, flashback arrestor and  B to 1/4” NPT fitting to the gas outlet fitting

 

 

When connecting the regulator and gauge to the Torch Booster use sealant tape on the high-pressure outlet fitting on the Torch Booster. Be sure to hold a wrench on the high pressure outlet fitting when screwing on the regulator to relieve pressure on the fitting. Failure to do so may result in twisting the internal piping and will void the warranty.

 

 

Connect a regulator-mount flashback

arrestor check valve to the regulator.

 

 

Connect the B to NPT Adapter to the

end of the flashback arrestor check

valve for connection to the pipe going
to the jewelers’ torches.

Shutoff valve and male  pipe tee
G-TEC provides a shutoff valve with each gas booster
Schedule 40 gas pipe

Connect the ball valve to the gas line

 

G-TEC includes a shutoff valve with each system, 1/2” for the TB-15/30/60 and 3/4” for the TB-125. Apply Teflon sealant tape to the thread on the male pipe end then tightly screw the shutoff valve onto the pipe.

G-TEC gas boosters for NYC diamond district jewelry manufacturers

Learn about

G-TEC Torch Boosters

for every jewelry shop

Learn about how the new

NYC Fire Code

affects your shop

 

Torch Boosters are

Approved

across the US and Canada

Please

Contact G-TEC

with questions

In New York City the Department of Buildings and Fire Dept. have specific requirements for installing G-TEC Torch Boosters

 

Click here for a general overview of how TB-15/30/60 and 125 Torch Boosters connect to the utility gas pipe and jewelers’ benches.

 

Click here for a description of the Permit And Inspection Process for TB-15 and TB-30 Torch Boosters.

 

Click here for a description of the Permit And Inspection Process for TB-60/125/250 and 500 Torch Boosters.

 

 

This is a general description of how to install TB-15 through TB-125 Torch Boosters - please read the Owner Manual that is included with with your Torch Booster for complete installation details.

 

New York City has specific installation, permit and operational requirements which must be met - please refer to the User’s Information and Installation Manual which comes with the Torch Booster for details. It is your responsibility to comply with all New York City Codes, Rules and Regulations. Torch Boosters must be installed by a Licensed Master Plumber; do not install a Torch Booster in New York City unless you are a Licensed Master Plumber.

Start with the right tools! - You will need a roll of Teflon sealant tape, 4 sizes of open end wrenches ( 9/16”, 5/8”,3/4” and                                                     7/8”) and an adjustable wrench that opens at to least 1 1/4”.

 

Install a tee fitting in the building gas line

 

A qualified technician should install a tee in the existing gas line with a 1/2” male fitting for the TB-15/30/ 60 or 1” for the TB-125 Torch Booster. Do not attempt this installation yourself unless you are a Licensed Master Plumber.

 

 

 

 

 

 

 

 

 

 

 

Wrap the end of the gas pipe

with Teflon tape

Screw the shutoff valve onto

the pipe and tighten with

the crescent wrench.

Connect the flexible supply hose to the shutoff valve

 

After the shutoff valve is connected to the supply pipe screw the adapter fitting into the ball valve. Be sure to use sealant tape for this fitting and tighten the adapter with a 7/8” open ended wrench. Next, screw the flexible hose onto the adapter with a 3/4” wrench.

Flexible Supply Hose

Adapter Fitting

Connect the other end of the stainless steel supply hose to the gas inlet fitting on the back of the Torch Booster

 

You must use the stainless steel hose supplied by G-TEC. Do not substitute any other hose, hard pipe connection or anything else. Safety equipment inside the Torch Booster is calibrated to this hose and anything else will cause the system to shut down without warning.

 

You will need two wrenches for this step. Use a 9/16” wrench on the nut at the end of the hose for the TB-15/30/60 or ¾” wrench for the TB-125, and a 5/8” (TB-15/30/60) or 3/4” (TB-125) wrench on the nut attached to the cabinet. When tightening the fitting hold pressure on the cabinet nut so that it does not turn. Failure to support the nut on the cabinet will result in twisting the internal piping and void your warranty.

Start the Torch Booster!

 

How To Start Your TB-15/30 Torch Booster

- Before starting the Torch Booster be sure a torch is attached and the valves are closed. The Torch Booster will not start if there is an open gas outlet.

 

- On the left side of the Torch Booster flip the ON switch up - the green ON and amber RESET lights will turn on and the fans will start.

 

- Press the START button on the right side and hold it down until the amber RESET light goes out - the red COMPRESSOR light in the middle stays on. The Torch Booster will now continue to run by itself. If the START button is released before the amber RESET light turns off the Torch Booster is designed to shut itself off.

 

- If the Torch Booster shakes at startup, quickly turning on and off, it means there is not enough gas flow to the unit. Continued attempts to start the Torch Booster in these conditions can damage the unit - call G-TEC at 1-800-451-8294.

 

- To turn the Torch Booster off press the ON switch on the left side down.

 

How To Start Your TB-60/125 Torch Booster

- Before starting the Torch Booster be sure a torch is attached and the valves are closed. The Torch Booster will not start if there is an open gas outlet.

 

- On the left side of the Torch Booster press the green button - the light above it and the RESET light on the right side of the cabinet will turn on.

 

- On the right side press and hold the black START button until the RESET light above it goes out - the COMPRESSOR light in the center stays on. The Torch Booster will now continue to run by itself. If the START button is released before the amber light turns off the Torch Booster is designed to shut itself off.

 

- If the Torch Booster shakes at startup, quickly turning on and off, it means there is not enough gas flow to the unit. Continued attempts to start the Torch Booster in these conditions can damage the unit - call G-TEC at 1-800-451-8294.

 

- To turn off the Torch Booster press the red button below the COMPRESSOR light.

Now test all hose and fitting connections with soapy water to be sure there are no gas leaks.

If there are gas leaks re-tighten the connection until the leak stops.

 

 

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G-TEC TB-15 and TB-30 Torch Boosters have city-wide Approval by the NYC Fire Dept.,

Certificate # 5120. Click here to read the Certificate of Approval - there are specific requirements you must meet to install a TB-15 or TB-30 Torch Booster

 

Per the NYC Department of Buildings G-TEC Torch Boosters do not require an MEA number

 

This is the general process for purchasing and installing a G-TEC Torch Booster

Call G-TEC at 1-800-451-8294 with any questions

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Per the NYC Department of Buildings G-TEC Torch Boosters do not require an MEA number

 

The NYC Fire Dept. requires a site-specific Certificate of Approval for these Torch Boosters -

Click here to read a sample site specific Certificate of Approval

 

This is the process to obtain this Certificate and install your Torch Booster

Please call G-TEC at 1-800-451-8294 with any questions

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You can

Buy A Torch Booster

from a Distributor or G-TEC

Teflon tape to seal pipe fitting
Stainless steel supply hose screws onto fitting at the rear of the gas booster

Brace this fitting

when tightening

hose nut

Shutoff Valve

 

Click here to see a model drawing that meets

Fire Dept. requirements for the Certificate of Approval.

 

Call G-TEC at 1-800-8294 if you have questions about what the Fire Dept. requires for this drawing.

Use the right fittings and connectors on your hoses and torches
Screw-on clamps are no longer
permitted on torch hoses

Torch  hoses must be clamped in the torch and the gas/

oxygen pipe with permanent, non-adjustable clamps

G-TEC has the parts you need to complete your Torch Booster installation and comply with the Certificate of Approval

Bench Fittings for Torch Booster.pdf

Click on the brochure for more information about

G-TEC bench fittings

Bench Torch Gas Fittings Order Sheet.pdf

Click to download an Order Form for the parts you need for your

Torch Booster installation

Simple check valve

Shut-off valve

The Fire DepartmentCertificate of Approval calls for shutoffs, check valves and fittings at each torch which conform to National Fire Protection Association Standard 51 and Compressed Gas Association Standard E-1.

 

At each bench on the natural gas and oxygen pipes there must be a UL Approved shutoff valve

as well as a simple check valve.

 

At the hose connections screw-type clamps are no longer

allowed; clamps which are permanently attached and cannot

be adjusted are required.

 

Learn about the

Advantages of Hi Pressure

natural gas for jewelry manufacturing

Learn about

G-TEC Torch Boosters

for every jewelry shop

Learn about how the new

NYC Fire Code

affects your shop

 

Torch Boosters are

Approved

across the US and Canada

Please

Contact G-TEC

with questions

You can

Buy A Torch Booster

from a Distributor or G-TEC

Learn about the

Advantages of Hi Pressure

natural gas for jewelry manufacturing

Learn about

G-TEC Torch Boosters

for every jewelry shop

Learn about how the new

NYC Fire Code

affects your shop

 

Torch Boosters are

Approved

across the US and Canada

Please

Contact G-TEC

with questions

You can

Buy A Torch Booster

from a Distributor or G-TEC

Learn about the

Advantages of Hi Pressure

natural gas for jewelry manufacturing

Learn about

G-TEC Torch Boosters

for every jewelry shop

Learn about how the new

NYC Fire Code

affects your shop

 

Torch Boosters are

Approved

across the US and Canada

Please

Contact G-TEC

with questions

You can

Buy A Torch Booster

from a Distributor or G-TEC

Learn about the

Advantages of Hi Pressure

natural gas for jewelry manufacturing